Features

---

Applications

---

Work Materials

---

Titanium Thread Mill | Staggered Tooth Design | ATNZ Coated for High-Temp Alloys

Engineered to conquer the toughest threading challenges in aerospace and energy sectors, the SDF-P Series staggered tooth thread mill combines German precision grinding with advanced thermal protection for titanium alloys (Ti-6Al-4V) and nickel-based superalloys (Inconel 718):

Core Technology Breakthroughs

1. Staggered Tooth Geometry

• 30% faster feed rates vs standard full-profile tools (up to 0.15mm/z in Ti64)
• Alternating long/short teeth reduce vibration in deep-pocket threading (Ideal for turbine blade roots)
• Balanced radial forces prevent workpiece deformation in thin-wall aerospace components

2. ATNX Ultra Coating

• Multi-layered AlTiN/SiN coating withstands 1,100°C cutting temps (Tested in Inconel 625)
• 50% longer tool life vs conventional TiAlN coatings in titanium machining
• Anti-diffusion layer prevents titanium adhesion – maintains Ra0.8μm finish over 200 cycles

3. Full-Profile Precision

• ZOLLER-certified thread profile accuracy: ±0.01mm (Meets ASME B1.1 Class 2A/3A)
• 10° helical flute design optimizes chip evacuation in blind holes
• Pre-balanced G2.5 grade for 20,000rpm+ high-speed machining

Industrial Validation

• Aerospace: 3,200+ M24x3 threads on Boeing 787 landing gear Ti-6Al-4V forgings (1 tool)
• Energy: GE Power turbine disc Inconel 718 threads (80HRC surface-treated) at 60m/min
• Medical: ASTM F136 compliant bone implant threads with zero burrs

Technical Specifications

Smart Manufacturing Services

• Custom Solutions:
  ✓ Non-standard thread forms (ACME/buttress) in 72hrs
  ✓ CAM templates for Siemens NX & Heidenhain controls
• Global Support:
  ✓ 500+ standard SKUs in US/EU warehouses
  ✓ 24/7 technical hotline with machining experts
  

  Staggered-tooth full-thread milling cutter for Titanium/High-temperature alloys
  ● = 最佳 Best ○ = 适合 Good
  P			H					K	M		N								S
  Carbon Steel	Alloy Steel	Prehardened Steel	~45HRC	~55HRC	~60HRC	~65HRC		Cast Iron	Stainlee Steels		Aluminium Alloys		Copper Alloys		Plastic Cement		Acrylic		Superalloy		Titanium Alloy
  									●										●		●
  Order Number				Specification			P		Φ		H		D			L		F		Stock
  \ \ MP15445ASH-0731584N06509				M4.0			0.7		3.15		8.4		6			50		4		sufficient
  \ \ MP15445ASH-084084N06509				M5.0			0.8		4.0		10.4		6			50		4		sufficient
  \ \ MP15445ASH-1048104N06609				M6.0			1.0		4.8		12		6			60		4		sufficient
  \ \ MP15445ASH-1256012N8609				M8.0			1.25		6.0		16.3		8			60		4		sufficient
  \ \ MP15445ASH-1580163N8609				M10			1.5		8.0		21		8			60		4		sufficient
  \ \ MP15445ASH-1751021N10759				M12			1.75		10		24.5		10			75		4		sufficient
  \ \ MP15445ASH-2011628N12759				M14			2.0		11.6		28		12			75		4		sufficient
  \ \ MP15445ASH-201332N141009				M16			2.0		13		32		14			100		5		sufficient
  \ \ MP15445ASH-251640N161009				M20			2.5		16		40		16			100		5		sufficient
  （Supports Non-Standard Customization）